User manual 2012
10 User manualRecommendationsIt is extremely important to follow the recommendations below in order to keep your motorcycle in full working order.-
User manual 11Section 1 - Components
123456789101112131412 User manualLocation of elements1 Front mudguard2 OSSA multi-function box3 Fan and radiator4 Cylinder5 Sparkplug6 Chain guide7
1516171818192021222324252627 User manual 13Location of elements15 Rear break caliper and anti-theft immobilizer16 Exhaust17 Kick-start pedal18 Fuel
272829303132333435363714 User manualLocation of elements27 Front brake lever28 Throttle grip29 Throttle control30 Front brake pump31 Front fork serv
User manual 15Multi-function boxThe OSSA Explorer multi-function box and the indicator lights nextto it provide very useful information at all tim
16 User manualMulti-function boxFunctionsTechnical featuresAccuracySymbol IncreasessCurrent speed 4 - 399,9 Km/h o M/hSDP0 ,1 Km/h o M/h+ /- 0,1%0 -
User manual 17Multi-function boxFunctionsRPM: BarBar graph tachometer. The tachometer bar graph displays up to12,000 rpm.RPM: Digital tachometerTh
1 232112 31218 User manualMulti-function boxAdjustment of the multi-function box settingsAfter confirming each value, the multi-function box will mo
121231 2 3 User manual 19Multi-function boxTime adjusterSet the time by pressing button 1 repeatedly. To move to the next digit, press button
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1 2311223312320 User manualMulti-function boxTemperature selectorTo select the unit of temperature,either ºC or ºF, press button 1. Confir
12 323BAT TER YCR2032RESET User manual 21Multi-function boxRESETCLOSEOPENPOSITIVEBATTERY CR2030Dangerous turn rate selectorWhen the set rate is nea
22 User manualMulti-function boxScreen OptionsThe multi-function box displays all information on three different screens. While on, it is possible t
1236543 41 2 User manual 23Control PadControl PadThe control pad is located on the left handlebar, within reach of the thumb. This control pad
B AC24 User manualSuspensionThe front suspension is made up of a fork that fixes the wheel and the front brake system in place. This fork is formed
1 2 User manual 25 SeatIn order to access some parts of the engine or the wiring, you must previously remove the seat.1: First, you must open th
26 User manualAnti-theft immobilizerIMPORTANT: this key has a code which is needed formaking duplicate copies of the key. This code should be writte
User manual 27Kick start pedalBefore starting the motorcycle, you must ensure that the key switch at the right hand side of the headlight is activ
28 User manualLower fuel tankUpper fuel tankFilling lidThe engine of this motorcycle works with a mix-ture of unleaded petrol and 2S oil, 100% syn-t
1 24 5 3 User manual 29(fig. b2)Fuel tankIn order to access some parts of the engine or the wiring, you must previously lift the upper fuel tank.1
User manual 3IntroductionWe at OSSA Motor would like to thank you for purchasing one of our products.In response to the wishes of motorcycling ent
630 User manualIn operation No. 2 (Unscrew only the four upper screws of the side tank pannels) never release the screws that attac
User manual 31Section 2 – Maintenance and basic operations
32 User manualCheck / InspectReplace / Change Grease / lubricateAdjust Clean30 Hours30 HoursEach washEach washEach yearEach yearEach yearWhen necess
User manual 33__Each year Every 2 years_Rear shock absorber_When damaged_E ach useChassisE ach useWhen necessaryBrakes Each useW hen damaged __Eac
min. 3 mmmin. 3 mm34 User manual It’s important that the levers and rear brake pedal have a 2-3 mm give.Adjustments to the motorcycle controlsTh
User manual 35Electrical connectionsCheck the condition of the motorcycle’s electrical connections in order to ensure they are maintained i
36 User manualSimplified diagram of the lights wiring
User manual 37Simplified diagram if the injection installations
38 User manualAir filterAir filter. Cleaning and maintenanceThe air filter should be controlled periodically. Lift the upper fuel tank, as you
User manual 39RadiatorThe radiator contains the engine coolant. To fill up with or addcoolant to the radiator, locate the tank l
DO NOT WASH WITH HIGH PRESSURE WATER SYSTEMS.4 User manualRead this manual thoroughly and keep it in a safe place. This manual provides t
312 40 User manual(Fig. 2)Spark(Fig. 1)To extract the side cover, 1: bend it slightly until releasing one of the fixing snaps. 2: move the cover lat
User manual 41The axle has easily adjustable eccentrics for ten-sing the chain and centring the wheel. The chain hook should be positioned in an o
42 User manualLubrication of moving partsClutch and brake lever jointsTake care NOT to accidentally lubricate the brakecaliper or brake pads. If thi
User manual 43The chain drive should always be well lubricated. Check it each time the motorcycle is used and apply lubrication when neces
44 User manualLubrication of moving partsFootrest bracket and springsEngine kick-start pedal jointsChain drive and tension adjuster springsGas handl
User manual 45Front tyre:2.75x21”Rear tyre:4.00x18”Front tyre pressure:0,5 barsRear tyre pressure:0,6 bars - normal0,9 bars - with passengerTyresP
MAX.MIN.(A)(B)46 User manualClutch cover (D)Ignition cover (C)The oil level should be checked when the motor-cycle is in an upright position and on
MAX.MIN. User manual 47BrakesThe brakes permit precise and controlled riding. It is necessaryto check them in order to ensure that they wo
48 User manualTorque wrenchesThese grids show the pressure that should be used to tighten parts.CHASSIS ENGINEPart N-mN -mPartFront wheel axle 40 -
User manual 49StorageStorageIf the motorcycle is to be stored for a long period of time, the fo-llowing procedure should be followed to ensure t
User manual 5Both your safety and the safety of others are very important whenriding a motorcycle.Some important advice for using your motorcycle
50 User manual The engine won’t start The engine starts and then stopsPROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION- Long period of engine inactivity-
User manual 51 The motorcycle is unstableThe shock absorption is too hardPROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION- Wire makes it difficult for t
52 User manualThe shock absorption is too softThe motorcycle makes abnormalnoises- Too little oil in front fork- Front fork oil not sufficiently vis
User manual 53 The motorcycle makes abnormalnoisesThe handlebar vibratesPROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION- Cylinder damaged- Supports, sc
54 User manual La moto tiende a inclinarse a un ladoLos frenos no actúan correctamentePROBLEM POSSIBLE CAUSE POSSIBLE SOLUTION-Chasis torcido.-Dir
User manual 55Standardisation components
56 User manualEach of the registered elements should be part of the vehicle. In the event of breakages, loss or bad functioning, it is recommended t
12 345 6 7 8 9101112131415161716 User manual 57Each of the registered elements should be part of the vehicle. In the event of breakages, loss or
58 User manualElement1. Front headlight Front position lamp Driving beam Passing Beam 2. Front indicators 3. Rear indicators 4. Rear pil
User manual 59Manufacturer’s plate Serial numberStandardisation components
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60 User manualEl número de llave se encuentra marcado debajodel tapón rojo, se debe retirar para ver el número.Engine number Key numberStandardisati
User manual 61Warranty
62 User manualWarrantyTerms and conditions of the warrantyThe warranty is associated to the product indicated in the “CERTIFICATE OF DELIVERY AND IN
User manual 63WarrantyThe repair is disproportionate when it is uneconomic, or when the reparation is more expensive than the value of the product
64 User manualWarrantyPERIOD OF WARRANTYOSSA is answerable for faults that appear over a two-year period from the product delivery, but if the non-c
User manual 65WarrantyEXCEPTIONS TO THE WARRANTYThe OSSA warranty does not cover the following items:a) Damages that arise from not carrying out
66 User manualWarrantyPartsSpark plugs, fuel and oil filters and their components, transmission chains, air filters, engine sprockets, back crown ge
User manual 67WarrantyMAINTENANCE AND SERVICEIt is your responsibility to ensure that the services are carried out on your motorcycle within the s
68 User manualWarrantyProcedure for obtaining repairs under warrantyIf your motorcycle needs a repair to be carried out under warranty, it should be
User manual 69We recommend that you stay in contact with your OSSA dealer so that you can receive help, advice and information about your new moto
User manual 7Introduction 3Important warning 4Saferty 5Contents 7Technical specifications 8-9Recommendations 10Section 1 - Components 1
www.ossamotor.esOssa MotorCarretera antiga d’Amer, nau 1217007 Girona, Spaintel 0034 972 107 107fax 0034 972 117 89970 User manual
8 User manualENGINECylinder size 272,2 ccType 2 stroke inverted monocylinder with reed box admission Cooling Liquid cooledBore x
User manual 9WEIGHTS AND MEASUREMENTSWheelbase 1.328 mmSeat height 840 mmGround clearance 340 mmFuel tank capacity 7,6 litre
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